Custom Staple Pack Bags Made in the USA
Excellent Poly manufactures custom staple pack bags made in the USA for operations that rely on efficient manual loading and repeatable packing workflows. Staple pack bags—also called stapled poly bags, packaged header bags, or manual loading poly packs—are designed for efficient hand-loading in production, packing, retail, and fulfillment environments. These bags are stacked, aligned, and secured with a chipboard header, allowing packers to load products quickly while keeping bags organized and accessible.
Staple pack bags are commonly used in food processing, bakery operations, light manufacturing, warehousing, and fulfillment environments where automation is unnecessary but speed, consistency, and reliability still matter. As one of the top manufacturers of staple pack bags in the USA, we ensure that every staple pack is produced to your exact specifications, including size, thickness, material, and printing.
Made in the USA
All staple pack bags are produced here in the USA for reliable quality control and dependable supply.
Build for Manual Loading
Stapled stacks improve handling efficiency for food packing, small parts, and retail prep operations.
Completely Customizable to your needs
Choose custom dimensions, materials, thicknesses, gussets, perforations, and printing options. All designed around your needs.
High-Printing
Custom printed staple pack bags available with up to 10 colors for branding and product identification.
Bulk Production with Reliability
Minimum order quantity: 30,000 bags, ensuring consistent runs for ongoing operations and the lowest costs for you.
Staple Pack Bag Specifications
Staple pack bags are built to your exact requirements.
| Attribute | Specification |
|---|---|
| Sizes | 3″ × 4″ up to 30″ × 52″ |
| Materials | Polyethylene (PE), Polypropylene (PP), or Coextruded (Coex) |
| Thickness | 0.001 – 0.006 |
| Gussets | Bottom gussets available (0.25″ – 12.0″) |
| Printing | Up to 10 colors (logos, ingredients, branding) |
| Options | Bottom gussets, perforations, captive flap, chipboard header with stapled pack |
| Order Size | Minimum Order Quantity: 30,000 bags |
| Packing | Case-packed for line efficiency |
Industries We Serve
Custom staple pack bags are used across a wide range of industries that depend on organized, hand-loaded packaging.
- Food Processing & Packaging – produce, meat, bakery items
- Bakeries – breads, rolls, pastries, and prepared goods
- Warehousing & Distribution – picking and small-part packing
- Manufacturing & Assembly – components, kits, hardware
- Retail Product Packing – manually packed consumer goods
- Newspapers & Print – inserts, bundled materials
- Promotional Fulfillment – giveaways, kitting, literature
Features & Benefits of Staple Pack Bags
Controlled Dispensing at the Workstation
Stapled headers keep bags aligned and accessible, allowing packers to grab one bag at a time without disrupting the stack.
Improved Packing Consistency
Pre-aligned stacks help standardize bag usage, improving consistency across shifts and reducing waste.
Clear or Printed Film Options
High-clarity film allows visibility of contents, while custom printing supports branding and identification.
Custom Fit for Your Product
Bag dimensions, thickness, and gussets are tailored to your product to prevent excess material and improve handling.
Dependable Domestic Supply
USA manufacturing reduces lead time variability and eliminates overseas sourcing risks.
Cost-Effective for Manual Operations
Staple pack bags provide an efficient, economical solution for facilities that don’t require automated bagging systems.
Staple Pack Bags – Frequently Asked Questions
What are staple pack bags used for?
Staple pack bags are designed for manual loading in food processing, bakery, retail, manufacturing, and fulfillment environments.
How are staple pack bags different from wicketed bags?
Staple pack bags are stacked and stapled together for hand loading, while wicketed bags are designed for use on wicket systems or automated equipment.
Can you do custom printing on staple pack bags? What are some examples of what other customers have printed on them?
Yes. Excellent Poly offers flexographic printing with up to 10 colors. We have done everything from simple labels and colored bags to complex 10 color brand graphics and designs on staple pack bags.
What sizes do staple pack bags come in?
Excellent Poly produces staple pack bags that are fully customized to your needs and range from 3″ × 4″ up to 30″ × 52″.
What is the minimum order quantity and lead time?
The MOQ is 30,000 bags. Standard turnaround is 2–3 weeks depending on shipping; rush orders are available upon request.
Who manufactures custom staple pack bags in the United States?
Several manufacturers produce staple pack bags both in the US and abroad. Excellent Poly is one of the leading manufacturers of Staple Pack bags in the United States and are often chosen as a preferred source due to domestic production, high-volume capabilities, and exacting standards for quality.